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Thursday, January 23, 2025

Clear 3D Printing: Clear 3D Print Information


When engaged on probably the most spectacular spaceships from Star Wars, Star Trek, Alien, and different galaxies, studying extra about clear 3D printing is important. Ships and automobiles will need to have home windows, so comply with Gambody’s directions on creating clear elements utilizing clear 3D printer filament and resin.

Translucent and optically clear 3D printing may be helpful for a lot of nice issues. From clear figures and water drops to complicated dentist prototypes and sensible see-through items, no matter you want to recreate shall be easy after mastering some methods and exploring the information under.

Clear 3D Printing

Know-how by no means stands nonetheless. Small and massive corporations take benefit of 3D printing and proceed researching new engineering prospects that save money and time. Even when the corporate doesn’t make 3D printed automobiles, it could possibly use clear 3D printing know-how to check the effectivity of lubricant circulation, as Chrysler did.

Some companies began utilizing clear 3D printer filament to make prescription lenses, each easy and built-in into AR/VR headsets. Luxexcel has already confirmed it to be a working answer.

Clear 3D printing

Clear 3D Printing

There are a number of strategies of clear 3D printing. Hobbyists can depend on clear plastics whereas engaged on any challenge with translucent elements. Beneath are ideas for creating good fashions utilizing clear resin 3D printing, FDM filaments, materials jetting, and residential supplies.

Each methodology can result in astonishing outcomes. It’s solely as much as you which ones one to attempt or tips on how to experiment to take pleasure in the very best final result. Every new clear 3D print will provide help to enhance your expertise and grasp the method like a professional.

Clear Resin 3D Printing

Each clear resin print can look excellent with the best know-how and settings. Utilizing distinctive supplies and 100% infill density, you may make wonderful clear elements that look sensible after being cured in UV mild.

Customers who want to obtain clear 3D prints with SLA ought to work onerous whereas post-processing their elements. At first, the elements would possibly look wonderful, however the mannequin can turn out to be yellowish and boring over time.

Clear resin prints
Ecto-1 mannequin with glass 3D printed in resin, moist sanded to 2500 grit, and sprayed with Alclad Aqua Clear by Peter Draxler

What are your selections?

  • Technique 1. Clear your clear resin prints earlier than you remedy the elements with UV mild. Use isopropyl alcohol for this. Make sure you remedy simply the correct quantity of time and don’t overdo it to keep away from the yellowing impact sooner or later.
  • Technique 2. To simplify your expertise, add some blue dye to your clear resin 3D print, neutralizing UV-curing’s yellowish impact. It’d look good. However, in lots of conditions, it could possibly flip right into a cloudy mannequin.
  • Technique 3. You’ll find a 3D printing service that makes use of the Stratasys ProBleacher machine and select photobleaching as your post-processing. It is likely to be costly, however such clear resin 3D printing shall be almost good.

Clear Resin Publish-Processing Ideas

After you remedy your clear resin 3D printing elements, it is best to sand or polish them with 400-grit sandpaper, which you substitute with different sorts by the 32,000-grit sandpaper.

Learn additionally: Sanding and Portray 3D Prints (Simple Steps)

Spray on a clear coat to guard the translucent 3D print, or end it with lacquer. Additionally, you would possibly wish to dip a mannequin into clear resin for a superbly easy end impact.

Hobbyist Chris Kaniecki, for instance, 3D printed Police Spinner clear windshield in Dr.3D resin with ELEGOO Saturn, cured it with UV mild, sanded the half beginning with 800-grit and all the way in which to 32,000-grit sandpaper after which removed the cloudy impact by airbrushing the clear windshield with Alclad Klear Kote. It took 5 or 6 clear coats to show the cloudy piece right into a glass-like crystal clear half.

Clear 3D print
Clear windshield made by Chris Kaniecki

Right here is one other gorgeous instance of a transparent resin 3D printing challenge made by Nathan Hartman, who sanded and polished the cover for one afternoon:

Cover 3D printed Nathan Hartman

Whenever you want to create a mannequin with non-yellowing home windows, attempt printing with Siraya Tech Craft Extremely Clear resin. Right here is an instance of how this materials transforms into a shocking Gigahorse from Mad Max automotive:

Transparent 3D printing
Gigahorse from Mad Max by Michael Diaz

Utilizing the clear resin 3D printing methodology, you may as well create a sensible tractor beam pulling a cow, as accomplished by Alex Chiarelli, who reworked the Martian Flying Saucer mannequin right into a UFO:

3D printing clear plastic
UFO by Alex Chiarelli

Translucent 3D Printing with SLA Resin

In case you are engaged on an costly challenge, you may make the very best clear resin 3D print utilizing SLA to your machine. For initiatives in dentistry or one other medical sphere, it’s best to decide on Nexa3D product, though its NXE xMEd 412 Clear resin prices almost $2,000 per 11 lbs (5 kg).

You need to use extra reasonably priced options for house show fashions, together with Formlabs Clear Resin, Anycubic Clear, and many others. They price $26 to $149 per 2.2 lbs (1kg).

Different manufacturers for gorgeous clear resin 3D printing outcomes are Phrozen Aqua, SprintRay IDB 2 and Surgical Information 3 Clear, Loctite 3D 3820 Extremely Clear, PhotoCentric DLP Versatile or Arduous resin, and lots of others.

Learn additionally: Free 3D Printing Software program to Create 3D Prints

Clear 3D Printer Filament

When discussing FDM/FFF printers, you’ll be able to flip a 3D printing clear plastic right into a see-through piece in case you use clear 3D printer filament and apply good post-processing work to take away seen ridges on the half edges and polish your plastic.

As you’re employed with clear 3D printing filament, it’s best to regulate your infill (make it decrease), scorching finish temperature (make it larger), and layer top (it ought to be extra important) to attain the optimum translucency impact.

Transparent 3D printing filament
Aerospatiale SA-2 Samson 3D printed in PLA by Guilherme Tiemann

X, Y, Z Ideas

Holding in thoughts your X-, Y-, and Z-axes is important for the very best clear 3D printing end result. Listed below are some recommendation for hobbyists:

  • If you might want to 3D print a clear window utilizing clear 3D printer filament for a automotive or spaceship, make sure you obtain transparency perpendicular to your Z-axis;
  • In case you are making a 3D printed vase, it can look nice with the clearness throughout its Y- and X-axes;
  • In the event you want to obtain the translucency within the Y- or X-axe, use a layer top that’s at 75-90% or related in measurement to your 3D printer nozzle diameter;
  • In case your complete challenge have to be totally clear, work in all of your axes for the very best end result;
  • Do not forget that greater layers often refract much less mild, leading to a wonderful clear 3D print;
  • Guarantee your 3D printing velocity is decrease by a 3rd of the usual one;
  • Improve the nozzle temperature to the utmost allowed by your clear 3D printer filament model;
  • Flip off the cooling or fan;
  • Improve the circulation fee to over 100% (it may be 105% and even barely extra).

Clear Filament Publish-Processing Ideas

After making a clear 3D print with an FDM printer, it is best to sand the elements rather well and apply a transparent coating. Several types of filament require particular therapies:

  • In case you are working with PolySmooth clear 3D printing materials, it is best to spray the sanded elements with ethanol (give a couple of days for the challenge to fully dry), however an excessive amount of of such a end could make the elements much less secure;
  • Don’t use a solvent on ABS filament to keep away from getting a cloudy look;
  • You’ll be able to spray the polyurethane coating in your PLA and ABS 3D prints, that are recognized to create the very best clear 3D prints amongst different filaments;
  • Translucent PETG prints may not want any post-processing in any respect;
  • In the event you use polycarbonate as your clear 3D printing filament, print at excessive temperatures and end the elements with acetone.

Right here is an instance of how clear 3D print manufactured from PLA appears to be like in a Thanos Infinity Gauntlet mannequin:

Clear 3D printer filament
Stones made with clear PLA by Jeremy Smith

Hobbyist Jérémie Bizart (Les Minutes Maker) used translucent PLA to recreate the Wasp figurine wings:

3D print transparent
Wings made with translucent PLA by Jérémie Bizart (Les Minutes Maker)

3D Print Clear Plastic through 3D Printing Service

Whereas trendy FDM and SLA 3D printers permit clear 3D printing with a lot post-processing work, some hobbyists suppose it’s simpler to make use of third-party 3D printing companies on occasion. Such companies typically personal industry-level printers that may flawlessly 3D print translucent and clear elements in PLA, PETG, and different clear 3D printer filament or resin.

The most effective 3D printing companies offer you a selection of 3D printers, providing SLA, MSLA, and DLP machines that 3D print clear plastic and remedy the fashions with UV mild. Such a course of is named vat polymerization.

Apart from, a 3D printing service may give you one of many Stratasys or Mimaki 3D printers that apply Polyjet know-how or materials jetting. In addition they use clear resin 3D printing know-how (VeroClear, VeroUltraClear for Stratasys, and Pure Clear Ink for Mimaki) and remedy elements with UV mild. After being printed, such fashions are polished or lined with lacquer or undergo photobleaching.

Customized Translucent Clear Components

Your home goods and a few methods also can do a miracle and provide help to create clear elements to your 3D prints.

Fanatic Guido Kehder suggests 3D printing the half you want to be clear with PLA (or a special non-transparent filament), sand it very effectively, and thermoform it with a transparent movie. Or you should utilize it as your mould for forming a chunk with epoxy resin.

Thermoform
Picture by Guido Kehder

Information Kehder is aware of one other methodology, too. Right here is an instance of a vacuum-drawn windshield fitted into the 3D printed Warthog M12B automobile:

Vacuum drawn windshield
Vacuum-drawn windshield by Information Kehder

Fanatic Liam Dillon additionally relied on the vacuum-forming methodology when engaged on his Mandalorian’s N-1 Starfighter:

3D printing clear
Vacuum-formed canopies in Liam Dillon’s challenge

Hobbyist Peter Rocco cuts the window shapes for his 3D prints from PET smooth drink bottles.

One other fanatic, Carlos Díaz, whose 3D printed DeLorean wows, used acetate sheets for automotive home windows. Nevertheless, he needed to change the design to make it occur:

3D print clear
DeLorean by Carlos Díaz

In case you have a .030? Lexan sheet, you’ll be able to lower your clear home windows from it as advised by hobbyist Kym Ponik, whose 3D printed Sort-11 Shuttlecraft amazes with particulars:

Can you 3D print clear plastic
Sort-11 Shuttlecraft made by Kym Ponik

Fanatic Roel Kroes can also be very artistic. Whereas engaged on the Sentinel 3D print, the maker created many drops of scorching glue for the monster’s eyes and launched purple LEDs to mild them up.

Transparent hot glue drops in a 3D print
Sizzling glue drops utilized in a 3D print by Roel Kroes

To create purple “clear home windows,” you may as well depend on a technique shared by Jerry Testa Jr., who used a chunk of clear purple acrylic for his Maximilian challenge:

Transparent 3D print
Purple acrylic used as a “window” by Jerry Testa Jr.

Brief vocabulary on 3D printing strategies:

  • SLA – stereolithography;
  • MSLA – masked stereolithography;
  • DLP – digital mild processing;
  • FDM – fused deposition modeling;
  • FFF – fused filament fabrication;
  • Polyjet – materials jetting.

FAQ

Are you able to 3D print clear plastic?

Completely! Even common desktop 3D printers can print clear plastic. Thus, hobbyists can recreate clear elements to make their clear 3D prints sensible.

Nevertheless, turning PLA, ABS, and different plastic elements into clear objects takes some setting methods and far post-processing work. Solely clear PETG prints typically want no post-processing.

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