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Zebra’s portfolio contains FlexShelf robots for elements success. Supply: Zebra Applied sciences
Only one in 6 producers has a transparent understanding of its personal processes, in keeping with a brand new research from Zebra Applied sciences Corp. The report additionally discovered that 61% of producers count on synthetic intelligence to drive progress by 2029, up from 41% in 2024.
Zebra mentioned the surge in AI curiosity, together with 92% of survey respondents prioritizing digital transformation, demonstrates producers’ intent to enhance knowledge administration and use new applied sciences that improve visibility and high quality all through manufacturing.
“Producers battle with utilizing their knowledge successfully, in order that they acknowledge they have to undertake AI and different digital know-how options to create an agile, environment friendly manufacturing setting,” said Enrique Herrera, business principal for manufacturing at Zebra Applied sciences. “Zebra helps producers work with know-how in new methods to automate and increase workflows to attain a well-connected plant ground the place folks and know-how collaborate at scale.”
Zebra commissioned Azure Data Corp. to conduct 1,200 on-line surveys amongst C-suite executives and IT and OT (data and operational know-how) leaders inside numerous manufacturing sectors. They included automotive, electronics, meals and beverage, prescribed drugs, and medical gadgets. Respondents had been surveyed in Asia, Europe, Latin America, and North America.
The totally related manufacturing facility is elusive
Though producers mentioned digital transformation is a strategic precedence, attaining a completely related manufacturing facility stays elusive, famous Zebra Applied sciences. The firm asserted that visibility is essential to optimizing effectivity, productiveness, and high quality on the plant ground.
Nevertheless, solely 16% of producing leaders globally reported they’ve real-time, work-in-progress (WIP) monitoring throughout all the manufacturing course of, reported the 2024 Manufacturing Imaginative and prescient Research.
Whereas almost six in 10 manufacturing leaders mentioned they count on to extend visibility throughout manufacturing and all through the provision chain by 2029, one-third mentioned getting IT and OT to agree on the place to speculate is a key barrier to digital transformation.
As well as, 86% of producing leaders acknowledged that they’re struggling to maintain up with the tempo of technological innovation and to securely combine gadgets, sensors, and applied sciences all through their services and provide chain. Zebra claimed that enterprises can use its methods for increased ranges of safety and manageability, in addition to new analytics to raise enterprise efficiency.
Expertise can increase workforce effectivity
Producers are shifting their progress methods by integrating and augmenting employees with AI and different applied sciences over the following 5 years, discovered Zebra’s research. Almost three-quarters (73%) mentioned they plan to reskill labor for knowledge and know-how utilization, and 7 in 10 mentioned they count on to reinforce employees with mobility-enabling know-how.
Producers are implementing instruments together with tablets (51%), cellular computer systems (55%), and workforce administration software program (56%). As well as, 61% of producing leaders mentioned they plan to deploy wearable cellular computer systems.
Throughout the C-suite, IT, and OT perceive how labor initiatives should lengthen past enhancing employee effectivity and productiveness with know-how. Six in 10 leaders ranked ongoing growth, retraining/upskilling, and profession path growth to draw future expertise as excessive priorities for his or her organizations.
Automation advances to optimize high quality
The search for high quality has intensified as producers throughout segments should do extra with fewer assets. In accordance with Zebra and Azure’s survey, international producers mentioned in the present day’s most important high quality administration points are real-time visibility (33%), maintaining with new requirements and rules (29%), integrating knowledge (27%), and sustaining traceability (27%).
Expertise implementation plans are addressing these challenges. Over the following 5 years, many executives mentioned they plan to implement robotics (65%), machine imaginative and prescient (66%), radio frequency identification (RFID; 66%), and stuck industrial scanners (57%).
Most survey respondents agreed that these automation choices are pushed by elements together with the necessity to present the workforce with high-value duties (70%), meet service-level agreements (SLAs; 69%), and add extra flexibility to their plant flooring (64%).
Zebra Applied sciences shares regional findings
- Asia-Pacific (APAC): Whereas solely 30% of producing leaders mentioned they use machine imaginative and prescient throughout the plant ground in APAC, 67% are implementing or planning to deploy this know-how inside the subsequent 5 years.
- Europe, the Center East, and Africa (EMEA): In Europe, reskilling labor to boost knowledge and know-how utilization abilities was the top-ranked workforce technique for manufacturing leaders to drive progress in the present day (46%) and in 5 years (71%).
- Latin America (LATAM): Whereas solely 24% of producing leaders depend on monitor and hint know-how in LATAM, 74% are implementing or plan to implement the know-how within the subsequent 5 years.
- North America: On this area, 68% of producing leaders ranked deploying workforce growth applications as their most necessary labor initiative.
The Manufacturing Imaginative and prescient Research offered insights round digitalization and the related manufacturing facility. Supply: Zebra Applied sciences
Zebra to debate digital transformation
Whereas digital transformation is a precedence for producers, attaining it’s fraught with obstacles, together with the fee and availability of labor, scaling know-how options, and the convergence of IT and OT, in keeping with Zebra Applied sciences. The Lincolnshire, Ailing.-based firm mentioned visibility is step one to such transformation.
Rising applied sciences akin to robotics and AI allow producers to make use of knowledge to determine, react, and prioritize issues and tasks to allow them to ship incremental efficiencies that yield the best advantages, Zebra mentioned. The firm mentioned it gives methods to allow companies to intelligently join knowledge, property, and other people.
Zebra added that its portfolio, which incorporates software program, cellular robots, machine imaginative and prescient, automation, and digital decisioning, may help enhance visibility, optimize high quality, and increase workforces. It has greater than 50 years of expertise in scanning, track-and-trace, and cellular computing methods.
The corporate has greater than 10,000 companions throughout over 100 international locations, in addition to 80% of the Fortune 500 as prospects. Zebra is internet hosting a webinar in the present day about learn how to overcome prime challenges to digitalization and automation.