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Thursday, January 23, 2025

The Benefits of Metallic 3D Printing


In Additive Manufacturing, market-bound steel is taken into account the fastest-growing phase. However what precisely is steel FFF 3D printing and what are the unbeatable benefits of this method? Uncover it now!

Ultrafuse 316L metal filament makes prototyping and creating one-off custom metal parts a breeze!

Ultrafuse 316L steel filament makes prototyping and creating one-off customized steel components a breeze!

Metallic FFF sees the steel powder sure along with a polymer that’s then melted and extruded out of a heated print head. That half known as the inexperienced half and isn’t but the completed product. It have to be debound to extract the binder after which sintered in a furnace to fuse the particles collectively into the ultimate product. 

One of many benefits of this technique in comparison with strategies like steel binder jetting is the accessibility and value. Metallic FFF is feasible to print on low-cost desktop machines. This will save 1000’s of {dollars} in funding prices. 

A 3D-printed steel half needs to be debound and sintered. This will’t occur at residence nor are debinding stations simply accessible. Due to this fact Ahead AM (BASF 3D Printing Resolution Model) provides the choice to guide debinding and sintering slots at MatterHackers

Ultrafuse 316L metal filament can be used on nearly any desktop FDM 3D printer.

Ultrafuse 316L steel filament can be utilized on almost any desktop FDM 3D printer.

Ahead AM provides two totally different steel filaments: Ultrafuse® 316L and Ultrafuse® 17-4 PH.

Ahead AM has developed Ultrafuse® 316L to supply high-quality steel components and excessive throughput. This state-of-the-art steel filament is appropriate to be used with any standard Fused Filament Fabrication (FFF) printer. 

Ultrafuse® 316L is cost-effective, straightforward to course of and meets the MIM {industry} commonplace for catalytic debinding and sintering. 

The steel filament formulates thermoplastic binders with round 90 mass p.c of extremely refined steel particles. The Ahead AM filament has a non-slip floor permitting it to be utilized in most Bowden or direct-drive extruders. Because of its excessive flexibility, it may be fed by means of complicated loafer pulleys and a number of filament transportation techniques in printers – no additional drying is required. As a filament, the metal-polymer composite comes with not one of the occupational and security hazards related to the dealing with of fantastic metallic powders, making 3D printing of stainless-steel components inexpensive, easy, and protected. 

Following the print, the ultimate properties of the half are then achieved by means of a debinding and sintering course of developed by BASF, which has emerged because the {industry} commonplace. Elements printed with Ultrafuse® 316L get hold of their remaining properties, together with hardness and energy

This progressive industry-grade metal-polymer composite helps a broad vary of purposes, together with tooling, jigs and fixtures, small sequence manufacturing, purposeful components, prototypes, and even jewellery.

Ultrafuse 17-4 PH metal filament is available in a 1kg spool starting at just $129.

Ultrafuse 17-4 PH steel filament is offered in a 1kg spool beginning at simply $129.

Ultrafuse® 17-4 PH is the second steel filament in Ahead AM’s portfolio. It permits chrome steel components for purposes that require excessive hardness and mechanical energy. It’s due to this fact very best for Petrochemistry, Aerospace, and Automotive purposes reminiscent of tooling, jigs and fixtures, and purposeful prototyping. 

Like Ultrafuse® 316L, 17-4 PH is straightforward to make use of and an inexpensive 3D printing steel filament. With its good corrosion resistance and the truth that it may be moreover hardened by means of warmth therapy, it´s good for industrial purposes. 

For the printed Elements there’s a variety of post-processing choices attainable. 

If you wish to learn the way different corporations work with Ultrafuse® 17-4 PH take a look at Ahead AM’s latest Use Case with WKW about the advantages of 3D printed prototypes.

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